Technical Trade SchoolBAS-100 foundation-series
BAS-104
Ten concept and evidence figures

BAS-104 Visual Aid Library

Figure-use rule

Each figure is an orientation and reasoning aid, not a project drawing. Learners must pair it with the current sequence, point list, wiring/piping documents, manufacturer instructions, and as-found evidence.

Figure 1 — Device-to-process mental model and source hierarchy critical

Normal-rule anchor

A device is not selected by point type alone; process, range, dynamics, environment, installation, integration, service, and source authority all matter.

Case overlay

A duct sensor model meets range but not insertion depth, environment, or replacement-access requirements.

Calculation/evidence callout: Calculate requirement coverage, range utilization, accuracy impact, and unresolved source conflicts.

Figure 2 — Temperature sensors and representative placement critical

Normal-rule anchor

A precise sensor in an unrepresentative location creates precise bad evidence.

Case overlay

A space sensor sits on an exterior wall above equipment and reads warm while the occupied zone is cool.

Calculation/evidence callout: Calculate sensor error/offset, averaging, response comparison, insertion/coverage from supplied criteria, and control impact.

Figure 3 — Humidity, CO2, IAQ, light and occupancy sensing critical

Normal-rule anchor

Sensor output depends on technology, location, maintenance, time, and context; project ventilation and health decisions require governing sources and qualified review.

Case overlay

A wall CO2 sensor near a door reads outdoor air while occupants report stuffiness in the room center.

Calculation/evidence callout: Calculate ppm difference, percent outside band, dew-point margin from supplied data, calibration offset, and sampling/occupancy timing.

Figure 4 — Pressure, differential pressure, airflow pickups and tubing critical

Normal-rule anchor

A transducer measures the pressure relationship delivered to its ports, not necessarily the intended airflow or filter condition.

Case overlay

A hybrid VVT box reads high airflow because high/low tubes are reversed and the pickup is installed near a disturbance.

Calculation/evidence callout: Calculate DP polarity, airflow from supplied K-factor/equation, percent-of-range, error propagation awareness, and tubing/elevation reasonableness.

Figure 5 — Flow, level, current and equipment-proof devices critical

Normal-rule anchor

Proof must match the consequence: current may show energized load but not airflow, rotation, belt condition, or delivered capacity.

Case overlay

A fan current switch proves while a broken belt leaves airflow near zero.

Calculation/evidence callout: Calculate threshold/margin, analog scaling, delay, false-positive/negative coverage, and command-to-proof timing.

Figure 6 — Valves, actuators and hydronic final control elements critical

Normal-rule anchor

Command and displayed position do not prove valve travel, flow, seat closure, or heat transfer.

Case overlay

A heating valve reports 100 percent while linkage slips and coil delta T remains near zero.

Calculation/evidence callout: Calculate signal-to-position scaling, stroke time, command/feedback error, supplied close-off/torque margin, and heat-transfer response.

Figure 7 — Dampers, actuators and airside final control elements critical

Normal-rule anchor

An actuator shaft turning does not prove blades move or air changes; listed smoke/fire assemblies and testing have separate authority.

Case overlay

An economizer actuator drives while a disconnected linkage leaves outdoor-air dampers closed.

Calculation/evidence callout: Calculate rotation/position, stroke timing, supplied torque margin, outdoor-air fraction, and expected airflow/temperature change.

Figure 8 — Relays, current switches, contact interfaces and safeties critical

Normal-rule anchor

BAS relays belong in approved control interfaces, not motor-power legs, and BAS logic does not replace hardwired/listed safety function.

Case overlay

A boiler enable relay is correct, but its proof point is mapped to the command contact rather than burner status.

Calculation/evidence callout: Build truth tables, calculate coil/load and contact-rating margin from supplied data, and compare command/proof timing.

Figure 9 — Power, signals, grounding/reference, shielding and termination critical

Normal-rule anchor

Common, ground, reference, and shield are not interchangeable; correct signal type with wrong reference is still wrong.

Case overlay

A 0-10 V pressure sensor drifts whenever a VFD runs because its reference and shield are misapplied.

Calculation/evidence callout: Calculate voltage drop, loop scaling, source/load VA/current, expected readings, and noise/error comparisons.

Figure 10 — Calibration, verification, uncertainty and changed failures; Device diagnosis, documentation and OJL handoff critical

Normal-rule anchor

Adjustment is not automatically correction; first establish reference quality, installation, range, repeatability, tolerance, and process impact. Online mastery supports preparation, not a false field qualification; document both evidence and limits.

Case overlay

A sensor is adjusted at one point to match a questionable handheld reference and becomes worse across its operating range. Changed case: A zone is hot with normal sensor value, full cooling command, no actuator feedback, and a kinked pneumatic-style tubing remnant near a retrofit device.

Calculation/evidence callout: Calculate error, percent span, offset/slope from supplied points, tolerance/uncertainty stack awareness, and pass/fail coverage. Calculate evidence coverage, response timing, error/range, test discrimination, artifact completeness, and temporary-state closure.